ABOUT AERO SPORT POWER LTD.

Your global leader in the customization, design, and build capabilities of high-performance experimental aircraft engines.

Aero Sport Power Ltd. is here to take your experimental Lycoming and Superior engines to the next level. 

We can build, customize, and test custom aircraft engines that are guaranteed to meet or exceed certified engine standards. 

Our Aero Sport Power engines are custom-built according to your aircraft’s specifications. With each engine we build being meticulously inspected and assembled by licenced technicians. 

Let us help you to configure the perfect engine for your recreational flying needs.

Customize your engine and follow your dream

Take your Lycoming or Continental engine to the next level with options such as more horsepower, or better fuel economy, to suit your flying needs. We provide you with a selection of the best accessories, parts and products the industry has to offer. You can also choose custom multi-tone paint schemes and chrome packages allows you to design and tailor the look of your Aero Sport Power engine.

OPTIMIZE YOUR CUSTOM ENGINE WITH UPGRADES LIKE:

  • Better fuel economy

  • Upgraded accessories, parts and products.

  • Customized multi-tone paint schemes and chrome packages

  • Horsepower upgrades

    ·       Stroke length increase

    ·       Cylinder port, polish and flow match

    ·       Compression ratio increases 

    ·       Cold air induction

    ·       Electronic ignition (E-Mag’s electronic magneto)

    o   As our most popular option, it’s simple to install, setup and run. The self-exciting system doesn’t require battery power, and the timing is self-adjusted using manifold pressure and RPM.

The sky is the limit when building your own unique custom engine.

INCLUDED WITH EACH CUSTOM BUILD PACKAGE:

  • Static balancing of all reciprocation components to reduce vibration

  • Full visual, dimensional, and Non-Destructive Testing of all engine components

  • Painting and customization based on customer preferences

  • A three-year parts and labor warranty (engine and accessories) specifically designed for Experimental Build projects.  Plus, a one-year grace period to allow for installation.

  • Comprehensive customer support via telephone and email.

  • Complete engine build records for future service and maintenance needs.

Talk to our sales team to receive a quote for all available options, curated to your specific aircraft.

COMPONENTS

Component options include but are not limited to:

If you need our help with configuration, no problem!

We offer some great standard setup options for both your budget and performance goals.

ELECTRONIC IGNITION

Times have changed! We install hundreds of electronic ignition systems every year with pilots raving about their smooth feel, better fuel economy and more power. Our top seller every year has been E-Mag’s electronic magneto. Simple to install, setup and run. The self-generated system doesn’t need battery power, and the timing is self-adjusted using manifold pressure and RPM.

OUR ENGINES

Our Aero Sport Power Engines are custom built according to your specifications. Each engine we build, is meticulously inspected, and assembled by licenced technicians.   We also keep complete records of your engine build so we can assist you with trouble shooting in the future.

The following services are included with each build package at no extra cost:

  • Static balancing of all reciprocation components to reduce vibration

  • Full visual, dimensional, and Non Destructive Testing of all engine component

  • Painting and customization based on customer preferences

  • A three-year parts and labor warranty (engine and accessories) specifically designed for Experimental Build projects, plus a one year grace period to allow for installation.

  • Comprehensive customer support accessible via telephone and email.

ADDITIONAL MAINTENANCE SERVICES AVAILABLE:

  • Prop Strikes

  • Metal Contamination

  • Non-Destructive Testing

  • Cylinder Port & Polish, Flow Matching

  • Engine Overhaul

  • Component Overhaul

  • Ignition Systems

  • Fuel Systems

  • Starters

ENGINES MODELS

New and Overhauled engine options available:

O/IO-320 (150 HP - 160 HP)

O/IO-360 (180 HP)

O/IO-375 (195 HP)

IO-540 (260 HP - 300 HP)

For Continental Engine options, please enquire from our sales team.

BUILD SCHOOL PROGRAM

Build Your Own Aircraft Engine with Aero Sport Power!